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  Home > MIG Spool Guns >

RSG Spool Gun - Fits HTP Welders
RSG250-HTP Spool Gun Photo

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The RSG250-HTP Spool Gun fits HTP MIG 140, 160, 160DV, 200, 240 and 2400-ST-24 (Newer model purchased Dec 2012 or later) welders. This unit is easily wired into HTP welders and does not require a control box. The RSG250-HTP Spool Gun is the perfect solution when you need some extra distance between you and the welding machine. This state-of-the-art 25' or 50' long gun is ideally suited for applications ranging from farm machinery and semi-trailer repair to construction site jobs or any other application where the power source can't be brought to the work. This advanced gun is also an excellent solution for welding aluminum. The distance from the drive rollers to the contact tip is only 8, so feeding problems and birds nesting are virtually eliminated.

The RSG HTP's unique contact tip is notched, so burn backs can be easily removed. The tip is also offset for maximum electrical current transfer, resulting in a smoother, more stable arc. A remote wire feed adjustment in the RSG HTP's handle is a real time-saver. It eliminates the time-consuming walk all the way back to the welder to fine-tune your wire feed rate.

This gun does not work on the MIG 2400. Please refer to part number RSG250-2400 for that specific model.

Amperage 60% @ 250 amps
Weight (gun only) 2 3/4 lbs.
Weight (gun & cable) 25' - 14 lbs., 50' - 28 lbs.
Length 25 ft.
50 ft. length available by Special Order
Wire Feed Rate 50-650 inches/min
Wire Size .023", .030", .035", 045
Wire Type Steel, Stainless, Flux Cored, & Aluminum
Spool Size Standard 4" spools

Average Customer Review: 5 of 5 Total Reviews: 2 Write a review.

  1 of 1 people found the following review helpful:
RSG500 June 2, 2016
Reviewer: Peter Zila from Caledonia, WI United States  
I own two RSG500 (that is the 50 ft version) and one RSG250 (25ft), I run them on an HTP 2400, Miller and Lincoln engine drives, and an Esab 350mpi ... they work GREAT !!!  each one of those gets about 30-40 rolls of 4043 aluminum wire ran through it.   Absolutely flawless !!!  o can change wire spools now without even ever opening the cover, no jams and very few tips....  I had a miller 30A for a short timeout didn't like the 4 individual cables - that were too short to work on semi truck trailers. also whenever you come to the end of the wire spool you junk a tip on the miller spool gun ....  not here!  usually i run 7-10 rolls of wire on one tip

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  0 of 0 people found the following review helpful:
RSG-250 spool gun November 5, 2015
Reviewer: Stuart from Maple Ridge, BC CANADA  
I purchased this unit many years ago and it has worked well for me. Other than cleaning occassionally and remebering to get extra contact tips it has ben trouble free. I use it on my old Century MIG 250.

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